Lead‑Acid Replacement ProLaker LiFePO4 Forklift Battery 24V 48V 80V 210Ah‑880Ah Customizable For Multi‑Brand Electric Forklift Pallet Truck Stacker Fits TOYOTA Linde Jungheinrich Heli Hangcha

Product Overview

ProLaker LiFePO4 forklift battery packs are designed as direct drop-in replacements for lead-acid batteries in electric industrial vehicles. Available in 24V, 48V, 72V and 80V configurations with capacities from 210Ah to 880Ah, voltage, capacity and dimensions can all be customized to match your existing battery compartment. Built with automotive-grade LiFePO4 cells and an intelligent BMS, each unit supports CAN communication with the truck controller and charger, delivering stable power and long cycle life in warehouse and logistics operations.

Lead‑Acid VS Lithium Comparison Table

Features & Benefits

Our Advantages

1.Extra‑string cell design, full nominal voltage, no voltage deficiency for lead‑acid replacement

2.Intelligent battery management system is adopted to manage the battery scientifically, achieve automatic equalisation and prolong the service life of the battery
3.The key components and electronic control system have undergone strict reliability testing and market verification to ensure the safety and stability of the whole machine performance
4.Efficient and stable CAN bus data transmission, seamless connection with vehicle control system and charging system

Technical Specifications

Compatible Truck Brands

Operation & Maintenance Notes

• Charge with a matching lithium battery charger only; turn off the truck key switch before charging.
• Recharge promptly when SOC drops below 20%; fully charge at least once per week.
• For storage over 3 months, recharge monthly and keep SOC at 30%–50%.
• Store in a dry, cool environment (10°C–40°C recommended); do not expose to rain or immerse in water.
• Do not disassemble the battery pack; all servicing must be performed by authorized personnel.

Counterweight Reminder:

LiFePO4 battery is 30%‑50% lighter than lead‑acid battery with same capacity.
After replacement with lithium battery, reduced weight inside the battery compartment may cause insufficient rear counterweight, and bring forklift rear‑tip‑over risk while lifting loads.
Our standard quotation does NOT include counterweight.Counterweight is an optional extra component, charged at USD 1.00 per KG.
✅Our integrated counterweight solution:
All counterweight blocks are built‑inside the battery enclosure. Our technical team will design the layout according to your battery dimension, target weight and forklift model.
‑ Main installation position: Bottom of battery pack
‑ Alternative position: Side of battery pack (for special size requirements)

Please provide your forklift model and required total battery weight before order. We will confirm whether counterweight is needed and arrange proper internal layout.
Counterweight is not mandatory; it is only required when forklift rear‑weight is insufficient for your working load.

FAQ

Q1: Does this battery come with built‑in BMS?
A1: Yes. Each ProLaker LiFePO4 battery pack is equipped with intelligent battery management system (BMS). It supports automatic cell balancing, over‑charge / over‑discharge / over‑temperature protection, as well as CAN‑bus communication to connect with forklift controller and charger.

Q2: Can your battery directly replace original lead‑acid forklift battery? Do I need modify my forklift?
A2: Voltage, capacity and outer dimensions can be customized to match your original lead‑acid battery compartment. Normally it is drop‑in replacement without truck modification. Please provide your forklift model and old battery specification for confirmation.

Q3: What charger should I use for this LiFePO4 forklift battery?
A3: You must use a dedicated professional lithium‑ion charger matching battery voltage. Do not use old lead‑acid charger. Turn off vehicle key switch before charging. If you need to stop charging, turn off charger first then pull out charging gun.

Q4: What to do if battery cannot be charged?
A4:Step1-Check whether charger is powered on normally, input cable connection is firm.
Step2-Inspect cables for damage; clean water stain / oil dirt on connector contacts.
Step3-Re‑plug charging connector firmly.
Step4-If problem remains after above steps, please contact us for after‑sales support.

Q5: Do I have to buy counterweight together with the battery? Is counterweight included in price?
A5: Counterweight is not included in standard quotation, and not required for all forklifts.
LiFePO4 batteries weigh far less than lead‑acid counterparts. Weight reduction may cause insufficient rear counterweight and rear‑tip‑over risk under heavy‑load lifting.
If weight compensation is needed, counterweight is charged at USD 1.00/kg.
We integrate counterweight blocks inside the battery enclosure. Our engineers place them at bottom or side per your forklift model, battery size and weight requirements.