Product Overview
Non-woven fabric multitube gauntlet is core positive plate separator for tubular lead-acid batteries, independently developed by LOR AUTO LAKER AUTOPARTS CO.,LIMITED. Made of high-purity polyester via integrated high-temperature melting, spunlace, hot-pressing one-step forming process, it features uniform micropore structure, moisture-proof, breathable, flexible, lightweight, non-flammable, non-toxic and easy degradation.
Compared with traditional woven fabric gauntlet, our non-woven gauntlet eliminates aperture inconsistency defects of warp-weft interlaced fabric. Woven fabric resistance rises with tight weaving density to hinder discharge; loose weaving causes active material powder leakage & shedding. Our spunlace non-woven structure perfectly solves these pain points for battery production and long-term operation.
Core Competitive Advantages
① Ultra-high Porosity & Uniform Micropores, Zero Active Material Shedding
Average porosity reaches 72.5%, far higher than ordinary polyester multitube (50%-55%). Tiny dense spunlace micropores block lead oxide powder penetration, leakage and loss. Stable porosity curve in 10-round repeated tests, consistent performance batch by batch.
② Ultra-low DC Resistance, Boost High-rate Discharge Capacity
Special thermoforming process cuts direct current resistance obviously lower than common polyester gauntlets. Smooth electrolyte free diffusion & fast ion migration. Under national 5h discharge rate standard, batteries assembled with our gauntlets discharge 8-10 minutes longer than polyester counterparts, outstanding high-current discharge performance.
③ Superior Mechanical Strength, Stable Pressure Bearing During Charge-Discharge
High stress deformation load, strong tensile resistance. Can stably bear 0-4bar internal pressure generated by positive active material expansion in cycling process, tightly lock active substances without tube cracking, deformation or breakage during mass production squeezing procedure.
④ Larger Battery Capacity & Extend Cycle Service Life
60%DOD cycle test with 500 gel 500 batteries verifies sustained higher discharge capacity vs polyester multitube. After 1560 small cycles, capacity attenuation is far slower. Matches DIN cycle test standard, residual capacity keeps above 105% after 400 cycles.
⑤ Performance Equal to Imported Gauntlets, Cost-effective
Third-party comparison test with imported non-woven gauntlets: all physical & chemical indicators reach imported level, production pass rate 100% without rejection. Assembled battery initial capacity, charge retention, high-rate discharge and cycle life have no obvious difference with imported products, greatly reduce raw material procurement cost for battery factories.
Raw Material & Production Craft
Raw Material: 100% High-purity Polyester Fiber
Production Technology: Continuous one-step production line: high-temperature melt spinning → web laying → spunlace micropore forming → hot pressing shaping → coiling cutting
Product Feature: Moisture-proof, ventilated, flexible, lightweight, non-combustible, non-toxic, non-irritating, biodegradable, strong acid corrosion resistance
Wide Application Scenarios
Fit all tubular lead-acid battery production:
Traction batteries: Electric forklift, trolley, mining locomotive battery
Stationary storage batteries: OPzS / OPzV gel battery, solar energy storage, UPS backup power
Industrial power batteries: EV, cleaning vehicle, agricultural machinery tubular batteries
Model adaptation: PZS115, 5PZS575 and other mainstream tubular battery models, customizable tube quantity, size, tube diameter
Factory Strength & Test Certification
Professional rechargeable battery multitube manufacturer, complete independent production & testing workshop
Full set physical & chemical testing equipment: DC resistance tester, porosity detector, force deformation tester, acid resistance testing machine, etc.
Batch verification by domestic well-known battery manufacturers, stable mass supply for many years
Accept customized size, tube number, thickness according to customer drawing requirements
Strict outgoing inspection, every batch provides test report
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