83.2V 700Ah LiFePO4 Battery IP65 Waterproof Drop-in Replacement for STILL Forklift Traction Battery

Direct drop-in lithium conversion solution for STILL electric forklift, perfectly replace original 80V PzS775 lead acid battery. Model:83.2V 700Ah LiFePO4 battery pack, dimension 1028*855*784mm, total weight 1863kg. No modification to forklift body, support original charger communication. IP65 waterproof & dustproof, built-in intelligent BMS with cloud remote monitoring, maintenance-free, 3000+ cycle life, support fast charging & opportunity charging, greatly reduce warehouse operation cost.

Product Introduction | Lithium Conversion Solution for STILL Forklift

This 83.2V700Ah lithium iron phosphate battery is customized for STILL warehouse forklift, specially developed to replace the original 80V PzS775 lead-acid traction battery.
Real drop-in replacement design: The outer size, weight, installation position, charging & discharging interface fully match the original battery compartment of STILL forklift. No cutting, no wiring modification, no change to vehicle controller, plug-and-play installation.
Compatible communication protocol: Support Furui v1.2 + Tiecheng 0317 charger communication V1.0.4, perfectly match the original charging system of STILL trucks, no extra adapter needed.

Internal Cell Structure

182pcs 36130-100Ah LiFePO4 cells, 7 parallel 26 series combination

Single cell size:36*130*200mm, aluminum alloy cell casing

Integrated whole pack, stable discharge output, strong shock resistance for frequent forklift operation

Core Advantages: Lithium VS Lead-Acid

1. Zero Maintenance, Save Labor Cost 

Lead acid battery needs regular water adding, equalization charging, cleaning acid fog; lithium battery fully sealed, no daily maintenance, no acid corrosion damage to forklift.

2. Ultra Long Service Life

 LiFePO4 cycle life ≥3000 times, lead acid only 800-1200 times; lithium service life 8-10 years, lead acid only 2-3 years.

3. Faster Charging & Support Opportunity Charge 

Full charge only 3.5h, can charge during lunch break, realize 24h non-stop warehouse operation; lead acid needs 8-12h full charge, cannot partial charge.

4. Higher Energy Utilization Rate 

Lithium usable capacity 90%+, lead acid only 50%; same capacity brings longer continuous working time.

5. Built-in Intelligent BMS + Cloud Monitoring 

Real-time view voltage, current, temperature, SOC, fault alarm via cloud platform; avoid over-damage, extend battery service life.

6. IP65 All-Weather Protection

 Sealed integrated cabinet, no acid leakage, adapt dusty factory, cold/hot warehouse environment.

7. Direct Drop-in Replacement, Low Upgrade Cost

 No modification to STILL forklift frame, cable, controller; reuse original charger, one-time installation, fast return on investment

Optional Customization Services

1. Optional heating system for low-temperature cold storage working

2. Customized longer CAN antenna & display cable length

3. D/Y/MOS three types BMS for different working intensity

4. Custom battery size, voltage & capacity for other STILL forklift models

5. Support OEM/ODM, print customer logo on battery nameplate

6. Matching dedicated lithium charger optional