Fleet Upgrade: Lead-Acid to Lithium Battery Solution
Customer Background
Fleet: 20 electric forklifts (24V/48V), operating 24/7 across three shifts
Work Environment: Ambient warehouses, high humidity and corrosion risk
Old Power Solution: Traditional lead-acid batteries, with heavy maintenance, frequent downtime and poor low-temperature performance
Before: The Lead-Acid Struggle
Heavy Daily Maintenance
l Each forklift required 15–20 minutes daily for watering, terminal cleaning and voltage checks.
l 20 units × 20 minutes = 6.67 hours per day on maintenance alone.
l Electrolyte leakage caused corrosion and 1-2 unexpected breakdowns monthly.
Slow Charging & Severe Downtime
l Lead-acid took 8–10 hours to charge fully, requiring 2 spare batteries per truck.
l Battery swaps + charging waits led to 2.8 hours of daily downtime per forklift.
Short Life & High Costs Cycle life
l 500–800 cycles (≈1.5 years).
l 8–13 battery replacements per year.
Safety & Compliance Burden
l Acid fumes, corrosion and electrical hazards increased OSHA compliance costs.
l Waste lead-acid batteries were classified as hazardous waste, with high disposal fees and a large carbon footprint.
After: Using Our Lithium Batteries
Low Maintenance, Zero Hassle
l No watering, no cleaning, no daily checks.
l Saved 6.67 hours of labor daily, cutting maintenance costs by 80%.
Long Life & Major Cost Savings
l 3,000 cycles,5 -year warranty
l Adopts an intelligent battery management system for scientific battery control, automatic cell balancing and extended service life.
l No frequent replacements, just low-cost annual checks.
Minimal Downtime
Key components and electronic control systems undergo strict reliability testing and market validation, the battery operates safely and stably.
Enhanced Safety & ESG Performance
l No acid leaks, corrosion or fumes → zero OSHA violations.
l Reduced 4,800 lbs of hazardous waste and cut carbon footprint by 40%.
“We were drowning in lead-acid maintenance and downtime. Lithium eliminated all that—no more watering, no more battery swaps, no more cold-storage failures. Our fleet runs 24/7 with zero hassle, and we’ve cut operational costs by half. Best upgrade we’ve ever made.”
— Operations Director
With 15 years of expertise in the battery industry, we deliver high-quality lithium batteries and professional lead-acid-to-lithium conversion services. Upgrade your fleet today for zero maintenance, longer life and significant cost savings. Contact us now for a custom solution!
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