REMA80 Anti-Acid Male Female Battery Charger Connector, ISO/TS16949, 80A 600V

PC110U Shell: the Difference Between PP and a Harder Grade

Two connectors can look identical and behave differently after a year in a battery room. The REMA80 uses a PC110U shell with T2 silver-plated terminals, a combination chosen for impact behaviour and dimensional stability rather than for the lowest moulding cost.

Specifications

Why the Shell Grade Matters

Connectors in a charging bay get dropped, stepped on and knocked against battery trays. A shell that chips at the mounting ear becomes an moisture path to the terminal, and from there the failure is predictable. PC110U holds its shape and impact strength better than a commodity moulding grade, which is why it is specified here.

The same grade keeps the housing dimensionally stable across the -20℃ to 105℃ range the connector is expected to work in.

• PC110U shell, T2 silver-plated terminals
• Male and female anti-acid construction
• CE, UL and TUV certified
• Standard colour or customised

Colour as a Fleet Management Tool

Standard colour is supplied as listed, and customised colours are available on request. Sites that run several voltage classes often use colour to separate them, so a driver does not mate an 80V lead to a 24V charger because the plugs happened to fit.

That is a small detail with a large consequence: a mis-mated charger is an expensive mistake that no connector rating can prevent.

Ordering and Delivery

Pairs are supplied complete, with certification documentation available for the marks you need. Stock ships in three to five working days; customised colour and tailored builds follow in five to seven days after payment.

Samples can be produced to drawing before volume, and private-label packing is available for distributors.

Matching the Connector to the Charger

Before ordering, confirm the charger output and the cable section on the existing lead. The connector rating sets the ceiling; the cable and the crimp decide what the joint actually does in service, and a well-rated plug on an undersized lead will still run warm.

Service Checks That Take a Minute

At each battery service, look at the contact face for discoloration, mate the connector once by hand and listen for a clean engagement, then feel the housing after a charge cycle. Three signals, one minute, and a replacement ordered before the truck stops.

Replacement pairs are stocked, so a worn set can be swapped during the same service rather than ordered in a hurry afterwards.

Where This Connector Fits

Battery charging leads on counterbalance trucks, stackers and pallet equipment where the charger is fixed and the truck comes to it. The anti-acid body and PC110U shell suit charging rooms, while the 80A rating keeps the plug light enough to handle with gloves on.

Packing carries the lot reference, so a repeat order can be matched to the same specification without re-confirming details, and distributor stock stays identifiable without opening cartons.

Frequently asked questions

What is PC110U?
A polycarbonate moulding grade used for the connector shell, selected for impact strength and dimensional stability in battery room conditions.

Can I order a custom colour?
Yes, colour can be customised; standard colour is supplied as listed.

Are terminals silver-plated?
Yes, T2 silver plating on the contact surface.

Is it supplied as a pair?
Yes, male and female connector set.