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How to Troubleshoot Common Forklift Battery Issues And When to Replace Parts
Latest company news about How to Troubleshoot Common Forklift Battery Issues And When to Replace Parts

Forklift batteries are the lifeblood of any material handling operation. They power the vehicles that keep warehouses, factories, and distribution centers running smoothly. However, like any other component, forklift batteries are prone to issues that can affect their performance and lifespan.

 

Common Forklift Battery Issues
 
  • Short Lifespan
One of the most common problems with forklift batteries, especially lead-acid batteries, is a short lifespan. Lead-acid batteries typically have a lifespan of 3-5 years, but this can be significantly reduced if they are not properly maintained. Factors such as overcharging, undercharging, high temperatures, and frequent deep discharges can all contribute to a shorter battery life.
 
  • Corrosion
Corrosion is another prevalent issue in lead-acid batteries. The acid in the battery can cause corrosion on the terminals and connectors, which can lead to poor electrical connections and reduced battery performance. Over time, severe corrosion can even cause the terminals to break off, rendering the battery useless.
 
  • Sulfation
Sulfation occurs when lead sulfate crystals build up on the battery plates. This can happen when a battery is left in a discharged state for an extended period or when it is not fully charged. Sulfation can increase the internal resistance of the battery, reducing its capacity and performance.
 
  • Low Capacity
A decrease in battery capacity is a common problem as batteries age. This means that the battery can no longer hold as much charge as it did when it was new, resulting in shorter run times for the forklift. Low capacity can be caused by a variety of factors, including sulfation, corrosion, and normal wear and tear.
 
PROLAKER: A Solution to Common Forklift Battery Issues
 
When it comes to combating these common forklift battery issues, PROLAKER, a product line of LAKER AUTO PARTS CO., LIMITED, stands out.
 
  • Durable Foam Plastic Housing
PROLAKER lead-acid batteries feature a durable foam plastic housing created through a foam immersion plastic process. This unique design provides excellent protection against corrosion, ensuring that the battery remains in good condition even in harsh working environments.
 
  • Quality Battery Cells
The batteries are equipped with multi-alloy die-cast cells that offer strong corrosion resistance and battery consistency. This not only extends the lifespan of the battery but also ensures reliable performance over time.
 
  • Rigorous Factory Testing
Before leaving the factory, each PROLAKER battery undergoes 37 rigorous quality checks. This strict testing process guarantees that only high-quality products reach the market, giving customers peace of mind.
 
  • CE Certification
PROLAKER batteries are CE certified, demonstrating compliance with European safety, health, and environmental protection standards. This certification is a testament to the quality and reliability of the product.
 
  • Broad Compatibility
With compatibility for over 100 forklift brands and 800 models, PROLAKER batteries offer a versatile solution for a wide range of material handling equipment.
 
  • High Charge Cycles
PROLAKER batteries are designed for longevity, with 1650 charge cycles (approximately 6 years). This extended lifespan means fewer replacements and lower overall costs for businesses.
 
  • Excess Capacity
Each battery offers an additional 10% capacity beyond standard specifications, ensuring optimal power for your forklift operations.
 
  • Low Discharge Rate
Featuring an annual discharge rate of only 5%, PROLAKER batteries maintain their charge for longer periods, reducing the need for frequent recharging.
 
About LAKER AUTO PARTS CO., LIMITED
 
LAKER AUTO PARTS CO., LIMITED is a one-stop-shop for all your forklift needs. The company offers a comprehensive range of parts and accessories for forklift trucks, low-speed electric vehicles, and auxiliary material handling equipment. Committed to providing high-performance products at the most competitive prices, LAKER ensures that customers receive top-notch quality without breaking the bank.
 
Conclusion
 
Understanding common forklift battery issues and knowing how to troubleshoot them is essential for maintaining a smooth and efficient material handling operation. When it comes to replacing parts or upgrading your forklift batteries, PROLAKER offers a reliable and high-quality solution. With its durable construction, rigorous testing, and excellent performance features, PROLAKER batteries are designed to overcome the common problems associated with lead-acid batteries. Consider PROLAKER for your next forklift battery purchase and experience the difference in performance and longevity.
 
Visit ProLaker Today:https://www.forkliftbatteryparts.com/
Pub Time : 2025-04-23 11:15:45 >> News list
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